Immobilization of commercial inulinase on alginate–chitosan beads
© Missau et al.; licensee Chemistry Central Ltd. 2014
Received: 27 December 2013
Accepted: 19 May 2014
Published: 27 May 2014
The commercial inulinase obtained from Aspergillus niger was effectively immobilized on alginate-chitosan beads which were hardened with glutaraldehyde. The immobilization conditions were studied using Plackett & Burmann experimental design and central composite rotational design (CCRD). The effects of chitosan, glutaraldehyde, sodium alginate and calcium chloride concentrations in order to obtain a better immobilization yield were optimized. In the Plackett & Burman experimental design, the sodium alginate and calcium chloride had a significant effect (p < 0.1), but only the calcium chloride showed a positive effect, indicating that as higher the concentration, better is the immobilization yield. In the central composite rotational design (CCRD), the best results were obtained in the central point, using sodium alginate (1% w/v) and calcium chloride (4% w/v) as conditions for inulinase immobilization. By the CCRD, the optimal immobilization strategy was: chitosan (0.1% w/v), glutaraldehyde (0.1% v/v), sodium alginate (1% w/v) and calcium chloride (4% w/v). In this condition, the enzyme loading capacity was 668 U/g gel beads and the effect of temperature on the immobilized enzyme activity was also evaluated, showing better activity at 50°C. The immobilized enzyme maintained 76% of its activity in six days at room temperature.
Inulinases are enzymes potentially useful on the production of high fructose syrups (HFS) by enzymatic hydrolysis of inulin, conducting to a yield of 95% . Inulinases are enzymes widely used for the production of fructooligosaccharides, compounds with functional and nutritional properties for use in low-calorie diets, stimulation of Bifidus and as a source of dietary fiber in food preparations .
Enzyme immobilization increases the catalytic properties of enzyme, allow the continuous reuses of costly enzyme to make it economically viable for industrial applications [3, 4]. The enzymes immobilization is usually carried out by three methods: covalent binding to a supports, adsorption of enzyme molecules on a support material and entrapment or encapsulation of enzyme in polymers. The covalent binding and adsorption methods both have disadvantages because they have possibility to affect the substrate binding site of enzyme and enforce diffusion limitation on the enzyme which ultimately causes the decrease in enzyme activity . Entrapment is one step process in which chances of activity lost is comparatively low. Polymers such as alginate were used for entrapment of enzymes [4, 5].
Calcium alginate hydrogel beads are commonly used carriers in the entrapment immobilization of biocatalyst  owing to their significant advantages such low cost, high porosity, and simplicity of preparation, however, this material has some limitations these are due to biocompatibility, including high biomolecule leakage, and large pore size [5, 6]. For the encapsulation efficiency and control release of enzyme from the gel matrix, the covalent cross-linking with polymers, such as chitosan, and coating the surface of alginate gel beads with other reagents, such as glutaraldehyde, have been used .
This study was based on immobilization of commercial inulinase from Aspergillus niger within alginate–chitosan beads. In order to obtain a better immobilization yield, the immobilization parameters such as chitosan, glutaraldehyde, sodium alginate and calcium chloride concentrations were optimized. The Plackett & Burman and central composite rotational design (CCRD) were employed to evaluate the effects of immobilization parameters. Thermal and storage stabilities were also evaluated in this work.
Material and methods
The commercial inulinase was purchased from Sigma–Aldrich, which was obtained from Aspergillus niger (Fructozyme, exo-inulinase EC 126.96.36.199 and endo-inulinase EC 188.8.131.52). The chitosan was purchased from Purifarma (Brazil) and others reagents from Vetec (Brazil).
For the inulinase immobilization protocol, a methodology adapted from Zhou et al.  was used: alginate was dissolved in water and the equal volume inulinase enzyme solution (1:100, enzyme:acetate buffer) was added by mild shaking on a rotary shaker. Chitosan was ultrasonically dispersed in an acetic acid solution (5% v/v) for 1 h and CaCl2 solution was added. Alginate/inulinase mixture was extruded dropwise through a peristaltic pump into a 50 mL chitosan/CaCl2 solution and hardened in this solution. The formed spherical beads were rinsed with sterile NaCl solution (0.9% w/v) (2 × 20 mL) and then treated with glutaraldehyde solution for 2 h. The immobilized inulinase was washed thrice with sterile distilled water and then directly used for the measurements of activity and stability.
Inulinase activity assay
An aliquot of 0.5 g of the enzyme was incubated with 4.5 mL sucrose solution (2% w/v) in sodium acetate buffer (0.1 M, pH 4.8) at 50°C. Reducing sugars released were measured by the 3.5-dinitrosalicylic acid method . A separate blank was set up for each sample to correct the non-enzymatic release of sugars. One unit of inulinase activity was defined as the amount of enzyme necessary to hydrolyze 1 μmol of sucrose per minute under the mentioned conditions (sucrose as a substrate). Results were expressed in terms of inulinase activity (enzyme loading) per gram of gel beads (U/g).
The amount of protein loaded on the support was calculated from the difference of initially added protein to the protein obtained in the washing plus supernatant. The protein content was determined by Biuret method using bovine serum albumin as a standard .
Matrix of Plackett & Burman experimental design
Coded levels of variables
Sodium alginate (%)
The stability was determined by incubation of immobilized enzyme in 0.1 M acetate buffer (pH 4.8) without substrate at 30, 50 and 70°C. Samples were taken at different intervals during 4 hours and the inulinase activity was determined. The relative activity at each temperature was determined by taking the activity at 0 min as 100%.
The shelf stability was determined by incubation of immobilized enzyme in 0.1 M acetate buffer (pH 4.8) without substrate at room temperature (25°C). Samples were taken at different intervals and the inulinase activity was determined. The relative activity at each temperature was determined by taking the activity at 0 min as 100%.
Results and discussion
Plackett & burman
In large-scale processes, the enzyme can be immobilized and the process cost is very important. Therefore, the conditions for the inulinase immobilization were studied in this work. The enzyme immobilization on alginate beads is not only inexpensive, but also used in mild conditions . So, the sodium alginate has been considered for the entrapment of enzymes due many advantages .
Effects of Plackett & Burman experimental design for immobilization yield
Sodium alginate (%)
Calcium chloride (%)
Results of inulinase immobilization using central composite rotational design
The glutaraldehyde cross-links enzyme and gelatin forming an insoluble structure. Glutaraldehyde treatment also stabilizes the alginate gel, helping in the prevention of the leakage of enzymes . In this work, it was used to maintain the stable beads. At the concentration studied, the glutaraldehyde showed no significant influence on the response, but according to the results, it was possible to conclude that the glutaraldehyde is especially important for the stability of the enzyme, even at low concentrations studied (0.1% v/v).
Central composite rotational design (22)
The better results concerning the CCRD were obtained in the central point (Table 3). According to these results, the best conditions for the inulinase immobilization yield were observed using sodium alginate (1% w/v) and calcium chloride (4% w/v). The effect of calcium chloride concentration is important to secure stable calcium alginate beads with maximum immobilization yield .
The enzyme immobilization presented activity values lower than those obtained for the free enzyme. Cheirsilp et al.  and Zhou et al.  reported a decrease of enzyme activity in immobilized alginate beads, similar to the observed in this work. The decrease in the immobilized enzyme activity could be explained due to diffusional limits, steric effects, structural changes in the enzyme occurring upon covalent coupling, or lowered accessibility of substrate to the active site of the immobilized enzyme .
The enzyme loading capacity i.e., enzyme per gram of gel beads, was 668 U/g in the best condition of the CCRD. Danial et al.  obtained 530 U/g and 336 U/g gel using one and two-step method on grafted alginate, respectively. The crude inulinase was assayed for its activity and protein content, the specific activity was calculated according Eq. 2 and was 66%.
The results obtained in the central composite rotational design were used to build the quadratic models expressing the inulinase immobilization yield as functions of the independent variables.
ANOVA for inulinase immobilization
Where X1 is the sodium alginate and X2 is the calcium chloride.
The validated model was used to optimize the process using the tool response/desirability profiling of Statistica 8.0. The desirability function allows the response surface produced be inspected by fitting the observed responses using the above mentioned equation based on levels of the independent variables. This equation was used to predict values for response (inulinase immobilization yield) at different combinations of levels of the independent variables, specify desirability functions for the dependent variables, and to search for the levels of the independent variables that produce the most desirable responses for the dependent variables (immobilization yield) .
Thermal and shelf stabilities
Inulinase immobilization could be carried out successfully using alginate-chitosan beads hardened with glutaraldehyde. By the Plackett & Burman experimental design only the variables sodium alginate and calcium chloride presented significant effect (p < 0.1). In the CCRD the optimal immobilization strategy was: chitosan (0.1% w/v), glutaraldehyde (0.1% v/v), sodium alginate (1% w/v) and calcium chloride (4% w/v). In this condition, the optimum temperature in the thermal stability studied was 50°C and the inulinase immobilization retained 86.5% of the relative activity during 240 minutes. The enzyme loading capacity was 668 U/g gel beads, which could be indicating that the inulinase immobilization on the alginate-chitosan beads is a promising technique.
The authors thank CNPq, CAPES, FAPERGS and Programa FIPE Júnior/UFSM for the financial support of this work and scholarships.
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