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Table 5 Plant capacity and conversion factors

From: Heat integration of combined 1st and 2nd generation ethanol production from wheat kernels and wheat straw

 

1G

2G

Co-located 1G & 2G

Combined 1G & 2G

Raw material and natural gas amount

Wheat kernels (kg/h)

30000

-

30000

30000

Wheat straw (kg/h)

-

25000

25000

25000

Natural gas (methane) added: with heat integration (kg/h)

2634

0

808

0

Natural gas (methane) added: without heat integration (kg/h)

4593

0

4320

0

Conversions

Starch to glucose conversion

0.99

-

0.99

0.99

Glucan to glucose conversion

-

0.91

0.91

0.91

Glucose to ethanol conversion in fermentation

0.94

0.92

1G: 0.94

1G: 0.94

2G: 0.92

2G: 0.92

Ethanol yield after SSF

0.93

0.84

1G: 0.93

1G: 0.93

2G: 0.84

2G: 0.84

Products

Total biogas production (kg/h)

0

1086

1086

1208

Ethanol production (kg/h)

9956

4044

14000

14115

DDGS production (kg/h)

14134

0

14134

0

Total electricity production: with heat integration (MW)

0

18

17

31

Total electricity production: without heat integration (MW)

0

15

17

27